SILK IN CHINA
Qing-era silk dress The Chinese character for happiness is a combination of the symbols for white, silk, and tree. In ancient China silk was used as currency and a reward, and the imperial court established silk factories to weave ceremonial garments and gifts to foreign dignitaries.
More than ten million farmers in China raise silk and nearly half a million people are employed in silk-fabric production. In 1982, China exported 36,000 tons of silk, primarily to markets in the United States, Japan and Europe. [Source: Nina Hyde, National Geographic, January 1984]
China produces 80 percent of the world's tussad (wild silk) and 50 percent of the world's supply of silk yarn. Italy and France produced better finished products than China. And the most prized silk of all is Chinese silk yarn made into fabrics at Italian mills.
A third of China's raw silk, brocade and satin comes from the Zhejiang Province, the "Land of Silk." Describing the city of Suzhou, near Zhejiang in the Jiangsu Province, in 1276, Marco Polo wrote: "They have vast quantities of raw silk, and manufacture it, not only for their own consumption, all of them being clothed in dresses of silk, but also for other markets.
Websites and Resources
Good Websites and Sources: History of Silk silk-road.com ; Wikipedia article on silk Wikipedia ; Wikipedia article on Silkworms Wikipedia ; Wormspit wormspit.com ; Raising Silkworms silkwormshop.com ; Making Silk chateau-michel.org ; Silk Making with Pictures designboom.com ; Silk Making in Shanghai galenfrysinger.com ; About Silkworms ; senature.com senature.com
On Agriculture: Wikipedia article Wikipedia ; Wconomy Watch.com economywatch.com ; Products List and Links made-in-china.com ; China’s Ministry of Agriculture Data english.agri.gov.cn ; End of Agriculture in China, NPR Report npr.org ; Library of Congress Report from the 1980s lcweb2.loc.gov ; Can China Feed Itself? iiasa.ac.at/collections ; Essay on Agriculture and WTO Membership mtholyoke.edu ; Changing Agriculture and Farmers sociology.cass.cn
Links in this Website: AGRICULTURE IN CHINA Factsanddetails.com/China ; AGRICULTURE IN CHINA UNDER MAO AND DENG XIAOPING Factsanddetails.com/China ; PROBLEMS FACED BY FARMERS IN CHINA Factsanddetails.com/China ; LAND SEIZURES AND FARMERS IN CHINA Factsanddetails.com/China ; CROPS IN CHINA Factsanddetails.com/China ; RICE AGRICULTURE IN CHINA Factsanddetails.com/China ; TEA AGRICULTURE IN CHINA Factsanddetails.com/China ; LIVESTOCK IN CHINA Factsanddetails.com/China ; SILK IN CHINA Factsanddetails.com/China ; POOR PEOPLE IN CHINA Factsanddetails.com/China ; RURAL LIFE IN CHINA 14 ; VILLAGES IN CHINAFactsanddetails.com/China ; SILK ROAD factsanddetails.com ; MARITIME SILK ROAD factsanddetails.com ; SILK ROAD CARAVANS factsanddetails.com
Silkworm cocoons Silk is a wonderfully strong, light, soft, and sensuous fabric produced from cocoons of the Bombyx caterpillar, or silkworm Of all the fabrics, silk is regarded as the finest and most beautiful. It has a wonderful sheen—the result of triangle-shaped fibers that reflect light like prisms and layers of protein that build up to a pearly sheen—and can be dyed a host of wonderful colors. The former fashion editor of the Washington Post Nina Hyde wrote, “Designers revel in its feel, its look, even its smell." [Source: Nina Hyde, National Geographic, January 1984, ╟]]
Silk can be used for all sorts of things. In addition to being woven into fabric, it has been made into cold cream in China, beauty powder and parachutes in the United States, teeth braces in Italy and fishing nets around the world. Bicycle racers say that tires made with silk give them a smoother ride and better traction. Skiers like it because it wicks away moisture and scientist say silk is stronger than steel. In Japan silk artists are revered as national treasures. In India corpses are covered with silk shrouds as a sign of respect. Frugal Ben Franklin splurged on a silk kite for his famous electricity experiments and the first French atomic bomb was dropped from balloon partly of silk.╟
Silk production is largely automated and done in factories but the raising of silk worms to make silk is still very a “cottage industry” done primarily at people’s homes. In some cases government provides anyone who is willing to raise silkworms with 20 kilograms of very small silkworm grubs, which are placed in special boxes in special rooms and fed mulberry leaves gathered from trees near the homes of the farmers raising them.
Early History of Silk
8th century Sogdian silk According to a Chinese legend, silk was discovered in 2460 B.C. by the 14-year-old Chinese Empress Xi Ling Shi who lived in a palace with a garden with many mulberry trees. One day she took a cocoon from one of the trees and accidently dropped it hot water and found she could unwind the shimmering thread from pliable cocoon. For hundreds of years after that only the Chinese royal family was allowed to wear silk. Xi Ling Shi is now honored as the goddess of silk.
The oldest concrete evidence silk weaving are impressions found on a bronze urn dated to 1330 B.C. The provincial museum in Hangzhou houses silk threads and embroidery knots that may be 4,500 years old. In 1982 brickyard workers stumbled across a ancient tomb from 300 B.C. with remarkably well preserved silk quilts and gowns. ╟
The secret of making silk remained in China for 2,000 years. Imperial law decreed death by torture to those who disclosed it. No one is sure when the secret first seeped out of China, but it is known to have reached Japan by way of Korea by the A.D. forth century and said to have been brought there by four Chinese girls. It is also said that silk was brought to India by a Chinese princess who hid eggs and mulberry seeds in the lining of her head dress.
Early History of Silk in Europe
See Silk Road.
See Silk Road.
Silk Production in Europe
Silk dying and weaving developed in ancient Syria, Greece and Rome but the silk itself always came from the East. Silk production first made it way to the West in the A.D. 6th century when monks working as spies for Byzantine Emperor Justinian brought silkworm eggs from China to Constantinople in hollowed out canes. Bursa in present-day Turkey and Athens, Theves, Corinth and Argos in present-day Greece all became silk producing areas.
Silk production spread to Italy and France and continued through the Middle Ages, the Renaissance and Industrial Revolution but was devastated by a silkworm plague in 1854. Louis Pasteur discovered the cause and developed a treatment. The Italian industry recovered but the French industry never did.
In recent years the silk industry has been hurt by the development of synthetic fibers.
Silkworms are not worms but caterpillars, the larvae of moths. They belong to two families: Bombycidae (the commercial silkworm), which feed on mulberry leaves, and Saturniideae (the so called wild silkworms), which primarily eat oak leaves.
All butterfly and moth caterpillars produce silk, as do spiders, but only silkworms produce the lustrous, long fiber that is made into commercial silk. Most commercial silks comes from the Bombyx mori, a silkworm that originated in China. Over 300 varieties of this caterpillar are found in China today. More than 600 varieties are found in Japan. Tussah wild silkworms are bright yellow in color and may reach a length of six inches. Their silk is strong but rough and doesn't die very well.
Domesticated silkworm moths have been described as "machine devoted to sex" but are essentially flightless so they must search for mates on foot. If necessary they can travel a considerable distance to find a mate. Male silkworm have such a good sense of smell they can smell females 6˝ miles away.
After several hours of mating the female lays 300 to 500 eggs, each not much large than a pinhead, then dies within two or three days. The eggs, which require cold weather to trigger development, hatch anywhere from six weeks to 12 months after being deposited.
The eggs hatch producing grubs that develop into larvae (the caterpillars or silkworms) and spend several weeks munching on mulberry leaves and molting. When they outgrow their skin, the simple squeeze out it, jaw and all, and grow a new one. After tossing off their skin for the forth time they begin find a place and being making their cocoon. After about a month they emerge as moths.
The process or raising silkworms and unwinding their cocoons is called scriculture. Silkworms have to be carefully taken care of: they need to be fed regularly and maintained in a carefully controlled environment. It is a labor intensive industry, generally requiring lots of people willing to work for low wages.
Making silk begins when a female silkworm lays her eggs. In China, the eggs are often produced in special institutions regulated by the government to make sure the eggs are healthy. Workers speed up the hatching process by soaking the eggs in chemicals. About a week after the eggs are laid, silkworm grubs emerge. They are around a quarter of an inch in length and the width of a hair. They squirm into huge flat baskets, filled with mulberry leaves and are placed on shelves.
The silkworms spend their 25- to 28-day long lives in baskets, or trays, munching on mulberry leaves. Even though the baskets are open the silkworms do not try to escape. Silkworms are extraordinary eating machines. They can eat and breath at the same time, taking in oxygen from nine holes on the sides of their body, and make eating sounds compared with fizzing Alka-Seltzer. They are especially hungry right before they begin making their cocoons. In some cases they are fed ten times a day and their body weight increases 10,000 times in their short lives.
The main raw material other than the silkworms themselves are the leaves from mulberry trees. In the past, mulberry trees were raised on hilly areas while lowlands were devoted to rice growing, and peasants had to spend a lot of time picking leaves off the trees. These days the leaves are produced on trees grown on plantations very far from where the silkworms are raised and trucked in to wear the silkworms are raised.
A hundred kilograms of mulberry leaves yields 25 silkworm cocoons. The caterpillars used to make the kimono devoured over 135 pounds of mulberry leaves. The 8,000 worms supply silk for ten blouses, consume approximately 350 pounds of mulberry leaves. The leaves from plantation-grown mulberry trees are plucked, chopped and prepared for the silkworms. In Japan, they are mixed with beans and agar into a concoction that looks like sweet bean paste. After the trees are stripped they are pruned and sprayed for next year's crop.
Trays with silkworms The silkworms are kept in rooms with temperatures between 75̊F and 80̊F. Lights are left on around the clock but are not allowed to shine directly on the caterpillars. Great care is taken to keep the rooms clean and measures are taken to prevent the caterpillars from being exposed to drafts, smoke, odors and noise. Women who raise silkworms in Hangzhou can not smoke, wear make-up or eat garlic, and they must wear clean sandals.
The quality of silk is often determined by the quality of care the silkworms receive. According to ancient Chinese guidelines that are still followed today: "First of all, the bark of a dog, crow of a cock, even a fowl's smell can upset freshly hatched worms. Second, larvae should rest on dry mattresses; and they must sleep, eat, and work in harmony."
"Third, A worm out of sync with the rhythm and transformation of the majority is buried or fed to fish to avoid any variation in the silk. Forth, drowsy newly hatched worms are tickled with a chicken feather to prod development. And finally, the attendant, called silkworm mother, should have no bad smells, should wear clean simple clothes so as not to stir the air, and should not eat chicory (or even touch it)."
Workers bring in huge supplies of mulberry leaves for the silkworms to eat and clean the trays where they live. After they hatch 20 kilograms of silkworms eat about three kilograms of mulberry leaves a day. As they grow they eat more and more. After a month the grubs have grown into larvae that consumer 300 kilograms of mulberry leaves a day. Not long after that the silkworms stop eating and spend about a week making their silk cocoons. The original 20 kilograms of grubs produced from 80 to 120 kilograms of silk, which silk producers buy at around $1 or $2 a kilogram. Some worms are allowed to hatch into moths. Their eggs are collected
Sorting silk cocoons Silkworms are about three to four inches long when they raise their heads, indicating they ready to begin spinning their cocoons. At this stage they are transferred to trays containing piles of straw on which the caterpillars attach themselves to spin their cocoons.
Once anchored in place the caterpillars move their head in a figure eight position weaving the cocoon around their bodies. Viscous liquid silk is produced by a pair of 15-inch-long glands inside the caterpillars body and ejected through a small hole at a rate of about a foot a minute. When it comes into contact with air it hardens into silk. The caterpillar surround itself completely with a cocoon made of a single continuous filament over a mile long.
After the silk is harvested in China the cocoons are carried in table-size baskets to government purchasing stations. The commune is paid, depending on quality and weight, about three dollars a kilogram (2.2 pounds) for the crop. Some cocoons are set aside to allow the caterpillars to metamorphose into moths for egg production but most are made into silk cloth.
Two or three thousand cocoons yield a pound of silk cloth. It takes 110 cocoons to make a tie, 630 for a blouse, 900 for a shirt, 1,700 for dress and 3000 for a heavy silk kimono.
Silk spinning A typical three- to four-centimeter-long cocoon produces a 1- to 1.5-kilometer-long filament. Raw silk needs to be cleaned and twisted into heavier yarns before it is ready for cloth making. This process is called throwing. It is highly mechanized and is similar to spinning cotton. An average factory can produce about six tons of raw silk a month.
The production of silk in a processing mill usually begins when the silk cocoons are placed in a hot-air chambers to kill the caterpillar pupa and dry out the cocoons in such a way that the unbroken silk threads remains undamaged. If they silkworms were allowed to live they would damage the silk threads when they broke out of the cocoon. The cocoons are soaked in hot water to soften them up and get rid of the natural glues. Silkworm cocoon are sometimes yellow and pink; these colors are boiled out during processing. Women often work all day with the hot cloudy water, which is too hot for most of us to touch.
To make silk yarn, the nearly invisible strands from five to eight cocoons plucked from the hot water and plied together and placed into the eye of a reeling machine, which pulls the thread from the cocoons, twists them together into a single yarn that is 800 to 1,200 meters long and is wound on spools. Natural glues left on the strands bind the yarn together. At factories in China, women stand all day in front of reeling machines. If a cocoon stops bobbing, the person operating the reeling machines knows a strand has broken or run out and the end of another cocoon is unraveled and put in its place.
During a second reeling, the silk is measured into specific lengths. The silk yarn is then graded for shipment. The process the silk goes through afterwards often depends on the quality of the silk. Weighted silk is colored with dye and dipped in a solution of metallic salts that add weigh and give it a sheen. Spun silk is made from the floss and other wasted filaments of the silk process. These fibers are carded and spun into yarn using methods similar to those used to make wool.
Wild silk comes most from two kinds of moths: the Antherea mylita of India and the Antherea pernyi of China. The strands from the cocoons made these moths are coarser and more difficult to unravel. They are often made into spun silk.
Silk Production in China
After the silk is harvested at Dongshan People's Commune in eastern China the cocoons are carried by boat in table-size baskets to government purchasing stations. The commune is paid, depending on quality and weight, about three dollars a kilogram (2.2 pounds) for the crop.
At a factory in Dadong women stand all day in front of reeling machines washing the silk cocoons and loosening the silk thread with hot cloudy water, which is too hot for most of us to touch. Silk workers near Hotan often starch silk on the loom by spitting water on it.
Women who unwind silk cocoons often plop the silkworms in boiling water and munch on them. “They seem to eat off and on all day long since they work rapidly for long hours at a stretch, and the cooked morsels are constantly before them. One gets a pleasant odor of food being cooked, when passing through a reeling factory.”
Silk cloth Chinese doctors replace diseased arteries with silk prostheses. In the 1950s, Dr. Feng Youxian read about grafts in vascular surgery in the United States. "We had no synthetics," he said, "What we had was silk." The material for his first operation was clipped from his shirt and sewn into a tube by his wife.
After the silk has been removed, the shrimp-size silkworm pupae are delivered to restaurants where they are stir fried in garlic, ginger, pepper, soy sauce and oil. Silkworm pupae are high in protein and said to be good for high blood pressure. When the Chinese have finished sucking out the meat they spit the shells on the table and floor.
Silkworms are being pushed as a food source as they are high in protein and need less feed than cattle and other mammals and can be raised in smaller spaces. Already silk worm pupae are widely eaten in Korea. Japanese researchers have made silkworm cookies and steamed buns by mixing silkworm pupae with brown rice and soybeans.
Silkworm waste, or frass, is used for fish food and fertilizer, and dead pupae are pressed for oil which is made into soaps and cosmetics. Resting one's head on a pillowcase filled with frass is said to ease the pain of rheumatism and frass tea is supposed to cure a number of ailments.
Text Sources: New York Times, Washington Post, Los Angeles Times, Times of London, National Geographic, The New Yorker, Time, Newsweek, Reuters, AP, Lonely Planet Guides, Compton’s Encyclopedia and various books and other publications.
© 2008 Jeffrey Hays
Last updated April 2010